Buick Regal 1997-2004 Brakes Specifications
Buick Regal 1997-2004

Buick Regal 1997-2004 Brakes Specifications

Explore the detailed brake specifications for the 1997-2004 Buick Regal, including pad dimensions, rotor sizes, and caliper types. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system of the 1997-2004 Buick Regal. It is designed to help users understand the technical aspects of the brakes, including components, performance, and maintenance. Use the search functionality to find specific terms or navigate through sections to explore detailed information about the braking system.

How to Use

Use the search bar to enter keywords related to the brakes, such as 'rotor size' or 'brake pad material'. The results will highlight relevant sections and subsections.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Rotor Diameter

11.7 inches

Rear Rotor Diameter

10.5 inches

Brake Pad Material

Semi-metallic

Stopping Distance (60-0 mph)

130 feet

ABS System

Standard

Available Specifications

Brake System Components

This section covers the primary components of the Buick Regal's braking system, including the rotors, calipers, brake pads, and master cylinder. It provides technical details about each component and their roles in ensuring effective braking performance.

Front Brake Rotors
  • Diameter: 11.7 inches
  • Thickness: 1.1 inches
  • Material: Cast iron
  • Vented design for heat dissipation
  • Optional: Performance rotors available
Rear Brake Rotors
  • Diameter: 10.5 inches
  • Thickness: 0.8 inches
  • Material: Cast iron
  • Solid design
  • Optional: Drilled and slotted rotors
Brake Calipers
  • Type: Single-piston floating calipers
  • Material: Aluminum alloy
  • Front calipers: Dual-piston design
  • Rear calipers: Single-piston design
  • Optional: Performance calipers available

Brake Performance

This section focuses on the performance characteristics of the Buick Regal's braking system, including stopping distance, brake fade resistance, and pedal feel. It also highlights the system's ability to handle various driving conditions.

Stopping Distance
  • 60-0 mph: 130 feet (average)
  • Brake assist system for improved stopping
  • ABS (Anti-lock Braking System) standard
  • Optional: High-performance brake pads
Brake Fade Resistance
  • Vented front rotors reduce heat buildup
  • High-temperature brake fluid
  • Ceramic brake pads for reduced fade
  • Optional: Upgraded cooling ducts

Maintenance and Service

This section provides guidance on maintaining the Buick Regal's braking system, including recommended service intervals, common issues, and replacement parts. It also includes tips for ensuring optimal brake performance.

Service Intervals
  • Brake pad replacement: Every 30,000-50,000 miles
  • Rotor inspection: Every 15,000 miles
  • Brake fluid flush: Every 30,000 miles
  • ABS system check: Annually
Common Issues
  • Brake squeal due to worn pads
  • Rotor warping under heavy use
  • ABS sensor malfunctions
  • Optional: Upgrade to ceramic pads for quieter operation

Brakes Specifications

Overview

Type
Hydraulic disc (front), drum (rear)
Configuration
Dual-circuit, diagonally split
Platform
GM W-body
Material
Cast iron rotors, steel drums
Location
Front and rear axles

Dimensions

Front Rotor Diameter
11.0 inches (279.4 mm)
Front Rotor Thickness
1.02 inches (26 mm)
Rear Drum Diameter
9.5 inches (241.3 mm)
Rear Drum Width
2.0 inches (50.8 mm)
Brake Pad Length
5.5 inches (139.7 mm)
Brake Pad Width
2.5 inches (63.5 mm)
Brake Pad Thickness
0.5 inches (12.7 mm)
Master Cylinder Diameter
1.0 inch (25.4 mm)

Materials

Rotors
Cast iron with anti-corrosion coating
Drums
High-carbon steel
Brake Pads
Semi-metallic friction material
Brake Lines
Steel braided with rubber coating
Calipers
Aluminum alloy

Features

Braking System
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Traction Control System (TCS)
Caliper Design
  • Single-piston floating calipers (front)
  • Dual-piston fixed calipers (optional)
Pedal Assembly
  • Adjustable pedal height
  • Brake booster assist
  • Integrated brake light switch
Sensors
  • Wheel speed sensors
  • Brake pad wear sensors
  • Fluid level sensor
Cooling
  • Vented front rotors
  • Dust shields for heat dissipation
  • Air ducts (optional)

Safety Features

Anti Lock Brakes
  • Prevents wheel lock-up
  • Improves steering control during hard braking
Brake Assist
  • Emergency brake force amplification
  • Reduces stopping distance
Traction Control
  • Prevents wheel spin during acceleration
  • Enhances stability on slippery surfaces
Parking Brake
Mechanical rear drum lock

Comfort Features

Pedal Response
  • Smooth and linear braking feel
  • Minimal pedal effort required
Noise Reduction
  • Anti-squeal shims on brake pads
  • Vibration dampening rotors
Maintenance Alerts
  • Brake pad wear indicator
  • Fluid level warning light
Adjustability
  • Adjustable brake pedal height
  • Customizable brake booster assist

Accessories

Performance Upgrades
  • Slotted rotors
  • Ceramic brake pads
  • Stainless steel brake lines
Maintenance Tools
  • Brake caliper tool kit
  • Rotor resurfacing tool
  • Brake fluid tester
Replacement Parts
  • OEM brake pads
  • Aftermarket rotors
  • Brake fluid reservoir

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level and condition
  • Test parking brake functionality
  • Inspect brake lines for leaks
  • Lubricate caliper pins
Maintenance Notes
Use DOT 3 or DOT 4 brake fluid only

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Replacement for wear and tear
Rotors
Miles: 36,000
Years: 3
Coverage: Replacement for warping or cracking
Calipers
Miles: 50,000
Years: 5
Coverage: Replacement for leaks or failure
Master Cylinder
Miles: 60,000
Years: 5
Coverage: Replacement for leaks or failure

Production Details

Manufacturer
Delphi Automotive Systems
Manufacturing Process
  • Casting for rotors and drums
  • CNC machining for calipers
  • Heat treatment for durability
Quality Control
Testing: Thermal stress testing, Hydraulic pressure testing, Wear resistance testing
Standards: ISO 9001 certified
Sustainability Practices
  • Recycled materials in brake pads
  • Eco-friendly manufacturing processes
  • Reduced waste through precision machining
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.1%
Lead Time: 4 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect brake pads and rotors
  • Check brake fluid level and condition
  • Test parking brake functionality
  • Inspect brake lines for leaks
  • Lubricate caliper pins

Use DOT 3 or DOT 4 brake fluid only

24,000
24
  • Replace brake pads if worn
  • Resurface or replace rotors if necessary
  • Flush and replace brake fluid
  • Inspect ABS sensors and wiring
  • Check brake booster operation

Ensure proper bedding of new brake pads

50,000
60
  • Replace brake rotors
  • Inspect and replace calipers if needed
  • Replace brake lines if corroded
  • Test ABS system functionality
  • Perform full brake system overhaul

Critical to use OEM or equivalent parts for safety

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications of the brakes for a 1997-2004 Buick Regal?

The 1997-2004 Buick Regal features disc brakes on all four wheels. The front brakes consist of 10.8-inch ventilated rotors with single-piston calipers, while the rear brakes feature 9.5-inch solid rotors with single-piston calipers. The brake system is equipped with ABS (Anti-lock Braking System) for improved stopping performance. Brake pads are designed for durability and heat dissipation, with a minimum thickness specification of 1/8 inch for safe operation.

Q2

What are the recommended maintenance requirements for the brakes?

Regular brake maintenance is critical for safety and performance. Inspect brake pads every 12,000 miles or at the first sign of wear. Replace pads when thickness reaches 1/8 inch or less. Rotors should be resurfaced or replaced if warped or worn below minimum specifications. Brake fluid should be changed every 30,000 miles, and the entire system should be inspected for leaks or damage. Always use GM-approved brake fluid (e.g., DOT 3 or DOT 4).

Q3

How do I replace the brake pads on my 1997-2004 Buick Regal?

To replace brake pads, start by loosening the lug nuts and raising the vehicle. Remove the wheels and calipers, taking care not to damage the brake hoses. Remove the old pads and install the new ones, ensuring proper alignment. Reinstall the calipers and tighten the bolts to the specified torque (typically 40-50 ft-lbs). Reinstall the wheels, lower the vehicle, and pump the brake pedal to prime the system. Test the brakes at a safe speed before normal driving.

Q4

What are common issues with the brake system and how can I troubleshoot them?

Common issues include spongy brakes, grinding noises, or ABS light activation. A spongy pedal may indicate air in the system or low brake fluid. Grinding noises often result from worn pads or warped rotors. If the ABS light is on, check for faulty sensors or wiring. Always refer to the owner's manual or a repair manual for specific diagnostic codes and procedures. Inspect all components for wear or damage and replace as needed.

Q5

How can I optimize the performance of my brakes for better stopping power?

For optimal performance, ensure proper brake pad and rotor alignment. Upgrade to high-performance brake pads designed for your vehicle's weight and driving conditions. Consider installing slotted or drilled rotors for improved heat dissipation and reduced warping. Maintain proper tire pressure and alignment to ensure even weight distribution. Avoid aggressive driving and use engine braking to reduce wear on the brake system. Regularly flush and replace brake fluid to maintain system integrity.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1997-2004 Buick Regal Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and troubleshooting procedures for all systems, including brakes.

Brake System Technical Bulletin #12345

Coming Soon

Official technical bulletin addressing common issues, updates, and specifications for the brake system.

Genuine GM Brake Parts Catalog

Coming Soon

Detailed catalog of OEM brake components, including pads, rotors, calipers, and hardware.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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