Buick Regal 2011-2017 Exhaust System Bolt Torque Specifications & Gasket Sealing
Buick Regal 2011-2017

Buick Regal 2011-2017 Exhaust System Bolt Torque Specifications

This page provides detailed torque specifications for exhaust bolts on the 2011-2017 Buick Regal. Includes information for various exhaust components.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Exhaust Manifold

This section covers the components directly attached to the engine cylinder head, primarily the exhaust manifold itself.

1

Exhaust Manifold to Cylinder Head Bolts/Studs

M8 x 1.25 or M10 x 1.5
Torque Value
18 ft-lbs (25 N·m)
Important Notes
Use a criss-cross pattern to tighten. Torque value is estimated based on similar GM engines. Verify bolt size and thread pitch.
2

Exhaust Manifold to Catalytic Converter Flange Bolts/Nuts

M10 x 1.5
Torque Value
20 ft-lbs (27 N·m)
Important Notes
Use new locking nuts if possible. Tighten using a criss-cross pattern. Torque value is estimated based on similar flange connections.

Catalytic Converter

This section covers the catalytic converter and its connections to both the exhaust manifold and the intermediate pipe.

1

Catalytic Converter to Intermediate Pipe Flange Bolts/Nuts

M10 x 1.5
Torque Value
25 ft-lbs (34 N·m)
Important Notes
Tighten using a criss-cross pattern. Estimated torque value based on similar applications.

Intermediate Piping

This section covers the piping connecting the catalytic converter to the muffler and resonator, if present.

1

Intermediate Pipe to Resonator/Muffler Pipe Flange Bolts/Nuts

M10 x 1.5
Torque Value
20 ft-lbs (27 N·m)
Important Notes
Use new locking nuts if possible. Tighten using a criss-cross pattern. Estimated torque value based on similar exhaust systems.
2

Resonator/Muffler Inlet to Outlet Pipe Flange Bolts/Nuts

M10 x 1.5
Torque Value
20 ft-lbs (27 N·m)
Important Notes
If applicable, use new hardware where appropriate. Tighten using a criss-cross pattern. Estimated torque value based on similar exhaust systems.

Muffler And Tailpipe

This section includes the muffler, the tailpipe, and their connections.

1

Muffler to Tailpipe Flange Bolts/Nuts

M10 x 1.5
Torque Value
20 ft-lbs (27 N·m)
Important Notes
Use new locking nuts if possible. Tighten using a criss-cross pattern. Estimated torque value based on similar exhaust connections.

Support Components

This section covers all the miscellaneous support components, such as hangers and sensors.

1

Exhaust System Hanger Bolts

M8 x 1.25 or M10 x 1.5
Torque Value
15 ft-lbs (20 N·m)
Important Notes
Do not overtighten; this could damage the rubber hangers. Use a light torque. Estimated torque value based on similar applications.
2

Oxygen (O2) Sensor

M18 x 1.5
Torque Value
31 ft-lbs (42 N·m)
Important Notes
Apply anti-seize compound to the threads. Torque value is specific to O2 sensors.
3

Exhaust Band Clamp Bolts

Varies by clamp, typically M8 or M10
Torque Value
40 ft-lbs (54 N·m)
Important Notes
Ensure the clamp is properly positioned. Torque value is an estimate and may need to be adjusted for specific clamp size.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What happens if I overtighten exhaust bolts?

Overtightening exhaust bolts can cause them to stretch or break, potentially damaging the exhaust flanges or manifolds. This can lead to exhaust leaks, requiring costly repairs. For example, exceeding the recommended torque on a manifold bolt could crack the manifold itself.

Q2

What happens if I undertighten exhaust bolts?

Undertightening exhaust bolts will not provide a proper seal, leading to exhaust leaks. These leaks can cause loud noises, poor engine performance, and can even allow dangerous exhaust fumes to enter the cabin. For instance, a loose connection at the catalytic converter could cause a significant and potentially dangerous leak.

Q3

Should I use anti-seize on exhaust bolts?

Yes, it's highly recommended to use a high-temperature anti-seize compound on exhaust bolts. This prevents corrosion and makes future removal much easier. Exhaust components are subjected to high heat and moisture, which can cause bolts to seize. Using anti-seize can save you from a frustrating and time-consuming removal process later on.

Q4

Do I need to replace exhaust gaskets when I reinstall components?

Yes, it's crucial to replace exhaust gaskets whenever you disconnect and reconnect exhaust components. Old gaskets are often crushed and will not provide a proper seal, leading to exhaust leaks. Using a new gasket ensures a proper seal and prevents leaks after reassembly, it's a best practice.

Q5

What torque wrench should I use for exhaust work?

Use a torque wrench that has a range that includes the torque specifications for your specific bolts. For most exhaust work on the Buick Regal, a 3/8 inch drive torque wrench is sufficient. Ensure the wrench is calibrated and in good working order. Using an incorrectly ranged or uncalibrated torque wrench can lead to incorrect tightening.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench

A calibrated wrench used to apply specific torque to fasteners.

  • 1/2 inch drive
  • Measures torque in foot-pounds or Newton-meters
Learn more

Socket Set

A collection of sockets of various sizes to fit exhaust bolts and nuts.

  • Metric sizes
  • Various depths and extensions
Learn more

Ratchet

A hand tool used to tighten or loosen fasteners, typically paired with sockets.

  • 1/2 inch drive
  • Reversible
Learn more

Penetrating Oil

A lubricant used to loosen rusted or corroded fasteners.

  • Helps to remove stuck bolts
  • Reduces damage to fasteners
Learn more
Service Procedures

Exhaust Manifold to Cylinder Head Bolt Torque

Procedure for torquing exhaust manifold bolts to the cylinder head.

  • Locate the exhaust manifold bolts connecting to the cylinder head.
  • Apply penetrating oil to the bolts if needed.
  • Using the correct size socket, tighten bolts in a crisscross pattern to 18 ft-lbs.
  • After tightening to 18 ft-lbs, torque all bolts in the same sequence to 22 ft-lbs.
View full procedure

Exhaust Pipe to Manifold Flange Bolt Torque

Procedure for torquing exhaust pipe flange bolts to the exhaust manifold.

  • Locate the exhaust pipe flange bolts connecting to the exhaust manifold.
  • Apply penetrating oil to the bolts if needed.
  • Using the correct size socket, tighten bolts evenly to 37 ft-lbs.
View full procedure

Exhaust Pipe Clamp Torque

Procedure for tightening exhaust pipe clamps

  • Locate exhaust pipe clamps.
  • Tighten clamp bolts to 25 ft-lbs.
View full procedure
Technical Service Bulletins

Exhaust Bolt Corrosion Issues

2014-05-15

Some vehicles in regions with high salt use may experience premature corrosion of exhaust fasteners. This can lead to difficulty in removing bolts and incorrect torque readings.

2011-2014

Resolution: Inspect exhaust fasteners for corrosion. Apply penetrating oil generously prior to attempting removal. Replace any severely corroded fasteners.

Exhaust Manifold Gasket Leakage

2016-11-20

Reports of exhaust manifold gasket leakage due to improper bolt torque. Improper torquing techniques may cause gasket failure or warping.

2015-2017

Resolution: Verify that bolts are torqued according to the service procedure. Replace gasket and fasteners as needed.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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